|
|
 |
TRADE |
 |
Kolhapur crafts are only of local importance. The
chief crafts are, working in gold and silver, copper and brass,
iron, stone, lime, earth, glass, wood, and leather; the weaving of
coarse cotton cloth and woollen blankets; oil-pressing; the making
of paper and perfumes.
Goldsmiths are found in almost all market towns, and
every large village has an hereditary goldsmith or potdar to
test the coins paid as land revenue. Of the total 1200 families
about one-third, besides working as goldsmiths, till land. Of the
eight divisions, Ahir, Deshasth Devang, Konkanasth, Lad, Marwari,
Rajput, and Vidur goldsmiths, the Deshasths and the Konkanasths are
the most skilled. Except a set of tools a goldsmith requires no
capital; the raw gold and silver are supplied by customers. On every
rupee weight of the ornaments made, for silver work goldsmiths are
paid 1d. to 6d. (⅔-4as.) and for the best
gold work and jewelry as much as 8s. (Rs.4). In the city of
Kolhapur some rich bankers employ goldsmiths on daily wages to make
ornaments for sale. In this way ornaments worth about £10,000 (Rs.1
lakh) are yearly made and sold at a profit of five to ten per
cent. Goldsmiths have fairly steady work all the year round. They
work about eight hours a day, from six to ten in the morning and
four to eight in the evening. The women do not help the men, but
boys when about twelve years old begin to learn the work. Goldsmiths
are a well-to-do class. A first rate worker earns about 2s.
(Re. 1) a day or £36 (Rs. 360) a year, a middling worker Is. to
1s.to 1s. 6d (8-12 as.) a day or £18 to
£27 (Rs. 180 - 270) a year, and a poor worker 6d.
(4,as.) a day or £9 (Rs. 90) a year.
Coppersmiths or Tambats and Kasars, of whom there
are about seventy families, are found in a few large towns. They
require a dead stock worth £2 to £5 (Rs. 20-50). At Kolhapur the
metal dealers bring copper and brass sheets from Poona and Satara
and occasionally from Sangli and sell them to the local smiths at
10½d. to 1s. (7-8 as.) a pound. Of these raw sheets
coppersmiths make water-jars, mugs, and cooking vessels and sell
copper vessels at 1s. 3¾ d. (10½ as.) and brass
vessels at 1s. 2¼d. (9½ as.) the pound. During the
fair season coppersmiths work ten hours a day; during the rains,
owing to the cost of coals, their work is dull. To sell their stock
they move from village to village and attend fairs during the dry
season. On the chief Hindu festivals and on the Amavasya or
the 30th of every month coppersmiths stop work. Owing to large
imports of ready-made vessels from Nasik, Poona, Rajapur, Satara,
Shahapur, Shirala, and Terdal, the craft is not prosperous.
Coppersmiths earn 10½d. to 1s. (7-8 as.) a day. Copper
and. brass vessels are also brought for sale by Bogars or Jain
workers.
Blacksmiths or Lohars and Ghisadis or tinkers of
whom there are 940 families, are found in almost all villages.
Besides these Dhavads and a few carpenters also work in iron. At
Kolhapur Jain, Bohora, and other Musalman dealers bring bars and
sheets of iron from Bombay by Chiplun and sell them to local Lohars
and Ghisadis. The chief iron articles made are spoons, hatchets,
sickles, and sugar-pans or Kahils, which fetch 1¼d. to
2 5/8dr (5/6 -1¾as.) the pound. Steel is sold at 4½d
(3as.) the pound. The services are in constant demand
throughout the year. During the fair season their chief work is
mending field tools. Except on big holidays and on every
Amavasya or no-moon day when they do not work, blacksmiths
work nine to ten hours a day. The women and children help in working
the bellows. Blacksmiths earn a daily wage of 1s. 3d. to 2s.
(Re.⅝-1). In villages where they chiefly mend
field tools, blacksmiths are paid in grain, about sixty pounds (6
paylis) a year. During the fair season Ghisadis move from
village to village and mend field tools. For this they are paid
generally in grain at a lower rate than Lohars.
The chief stone workers are Patharvats, Beldars, and
Khandars. Beldars and Khandars are quarrymen and earn 6d. to
9d. (4-6 as.) a day. Rubble fetches 6s. to 10s.
(Rs.3-5) the hundred feet and other stone 1½d. to 4½d.
(1-3 as.) the foot. The Patharvats dress the stone and earn
1s. 6d. to 2s. (Re. ¾-1) a day. The best dressers are
the Musalman Patharvats of Kolhapur who make excellent ornamental
carving. Besides these, Maratha and Musalman Gavandis or masons
build with stone and mortar or mud and earn 1s. to 1s. 9d.
(8-14 as.) a day. Stonecutters work eight to ten hours a day. The
women do not help the men, but boys when about twelve years old
begin to learn.
Lonaris make lime in a kiln which is a circular hole
built about ten feet above the surface of the ground. The
surrounding walls are of stone and mud. At the bottom which has a
hole, they place a layer of firewood, then a layer of kankar
or lime nodules mixed with charcoal, and again a layer of firewood.
The wood is kindled, and after eight or ten days when the whole is
thoroughly burnt, the contents are taken out, separated from the
charcoal, and sprinkled with water. The lime is ready for sale, and
fetches £2 to £2 8s. (Rs. 20-24) the khandi of a hundred
cubic feet.
Kumbhars or potters of whom there are about 200
families, make earthen pots, tiles, and bricks. They are Marathas,
Kanada Lingayats, and Pardeshis of whom the Pardeshis chiefly make
bricks. The chief raw materials are clay, horsedung, ashes, stable
refuse, and of fuel firewood and cowdung cakes. The clay is
generally dug out of the fields for which the Kumbhars pay rent, but
they are allowed to take river-bank silts free of charge. Till about
ten years ago (1872) Kumbhars used to get clay horsedung and
stable-refuse from the State tables on giving about 4000 earthen
pots a week. Since 1872 this practice has been stopped, and the
horsedung and stable-refuse of the State stables are sold by public
auction when the Kumbhars buy them. The potter takes about
thirty-six pounds (1½mans) of clay and mixes it in water with
half the quantity of horsedung and as much of ashes. The mixture is
kneaded with the hand and then trodden with the feet. This is done
twice and the process takes two hours. Of the potters' tools the
chief are a wooden wheel worth about 2s. (Re. 1); three pieces of
babhul or khair wood, each worth 1⅛ d. (¾a.) one four inches long,
another three inches, and a third two inches; a stone four inches
long and two inches broad having a handle let in; and a stick to
turn the Wheel. To make the wheel a flat piece of wood is cut into a
circular form of about eight inches in diameter and a small flat
circular stone having a hollow in the middle is fixed in the centre;
six thin sticks are inserted as spokes in the piece of wood which
serves as the nave. Afterwards three hoops are tied to the ends of
the spokes with a thin rope and the circumference of the wheel is
loaded with a mixture of clay and goat hair to make it heavy. A
stout wooden peg is buried in the ground all but about nine inches.
A pit, is filled with water and the wheel is placed on the peg,
which rests in the hollow of the stone fixed in the nave. The potter
them places about five pounds (2½ shers) of prepared mud on
the wooden nave, and turning the wheel by a stick fixed in a hole
made for the purpose in the rim, makes the wheel whirl at a great
pace. The potter then takes a piece of wet cloth in his fingers and
the required form is given to the mud, which is moistened with water
during the operation. By continual handling turning and applying
fresh mud, the pot is enlarged and strengthened and the requisite
finish of shape is given. The pots are then dried and their outsides
rubbed with red earth found at Bid, Adur, and Koparde and polished
by rubbing with strings of smooth kanjka and sometimes with
kate bhovra seeds besmeared with oil. The pots are
then baked in a kiln with rubbish. At the bottom of the kiln some
rice husk and cowdung cakes are spread, and the pots are then
imbedded in regular rows among the husk and cakes which are also
plentifully heaped over the pottery. The kiln is set on fire in the
evening. By about four next morning the whole kiln is on fire, and
after the husk and rubbish fuel is consumed the pots are taken out.
The chief earthen vessels are pots to fill water called
budukulis, deras, ghagars, and moghas,
round pots or kundales, saucers or parals, cups
or jams, 'coverings for pots or jhaknis,
chilims or smoking pipes, and mandans. Of these
mandans cost 1s. to 1s. 6d. (8 - 12 as.) each,
deras 4½ d. to 6d (3- 4 as.),
kundales and ghagars ⅜
d. to 1 ⅛d. (¼ -¾a.), and others ⅜d. (¼
a.) and less. Tiles are of two kinds cylindrical and
triangular. To make cylindrical tiles twelve bullockloads of clay,
two headloads of horsedung, and two headloads of kiln ashes are
mixed together in water and reduced to thick mud. One man prepares
the mud, another gives the lequisite quantity to be placed on the
wheel, and the third turns the wheel and prepares the tiles in the
shape of a hollow cylinder tapering towards one end. These cylinders
are about seven or eight inches long and about three inches in
diameter. While wet, two cuts are made with a piece of stone or wood
on each side of the cylinder, leaving it joined together on the
upper or lower end. When dry the cylinders are baked in a kiln. As
the tiles are made of red earth no red solution is applied. Baked
cylinders fetch 3s. to 3s. 6d. (Rs. 1½ - 1¾) for every five
hundred. When used, the cylinders are longitudinally divided into
two parts. Three men make 300 cylinders or 600 tiles a day. To make
triangular tiles sixteen bullockloads of clay, three headloads of
horsedung, and three headloads of kiln ashes are mixed together in
water and kneaded in the same way as in making cylindrical tiles.
The mixture is turned into flat triangular pieces of the required
size and allowed to dry a little. Each piece is placed over an
oblong wooden mould having its upper side convex and tapering
towards the end. The mould is then drawn through the mixture leaving
the tiles on the ground which are afterwards baked. Triangular tiles
fetch 2s. 6d. to 4s. (Rs. 1¼ - 2) the thousand. To burn a
thousand large or small tiles fuel worth 1s. (8 as.) is
required.
Potters' work is brisk during the fair season and
dull during the, rains. Generally on Mondays and specially on the
Mondays of Shravan (July-August) and on Shivratra or
the dark 13th of ' Magh (January-February) potters do no
work. The women help the men bringing clay and mixing it with
horsedung and ashes. About ten families of Kumbhars work in iron,
making large sugarpans or kahils and buckets. These earn a
daily wage of about. 1s. (8 as.). Some potters make
earthen pictures and sell them at the fairs.
The only glass bangles locally made are at Padli
about three; miles from Kolhapur. The workers arc ten or fifteen
Marathas, who either bring raw glass from Bombay or locally collect
broken bangles. In making bangles the large blocks of glass are
first exposed to heat, and water is poured over them to reduce them
to-small pieces, which are then placed on five small earthen dishes
over the mouth of a circular furnace divided into compartments, and
heat is applied from the inside of the furnace. A large cover is
placed over the dishes, leaving an opening at each dish. After the
heat has been continued for about six hours, the glass begins to
melt, and the glassmaker sits with his face towards the furnace on a
blanket or any other non-conductor of heat. He dips the point of a
stick in the melted glass in the paral or saucer before him,
and with both hands turns the stick till the glass forms into a
small ball. The stick is then placed on a cross stone, and the
worker keeps patting it with a flat piece of wood until it is
perfectly round. A gentle blow is then given to the stick, which
shivers the ball into a ring and the ring is enlarged by inserting a
flat piece of wood. The ring is then passed to an earthen mould and
is turned round to the requisite size by means of an iron spindle
which is fixed in it. The process must be performed with great
speed. When the whole mould is covered with bracelets they are
removed The bangles made are of inferior quality. The banglemakers
sell their bangles to Musulman dealers called Manyars and to Hindu
dealers called Kasars. As better bangles are brought from Bombay
Miraj and Poona, the craft docs not thrive.
"Wood-work is carried on in most large villages.
Most of the workmen are Sutars who chiefly work to order. Of the raw
wood teak is brought from Bombay or the Haliyal timber store in
Kanara, and jack, mango, jambhul Syzigium jambolanum,
khair Acacia catechu, kinjal Terminalia paniculata,
and nana Lagerstraemia parviflora timber is brought from the
local forests. During the fair season, carpenter's work is brisk,
and for ten months they earn 9d. to 2s. (Re. 3/8 - 1) a day.
The women do not help the men. Some of the carpenters are clever
wood-carvers, and at Potgaon they make good cradles. Village
carpenters mend ploughs and other field tools and are yearly paid in
grain.
Tanning is carried. on in almost all villages by
Dhors. Village Mhars generally flay the hides which the Dhors buy.
Hides dried in the sun are useless. In tanning the hide is macerated
in limewater to separate the hair, the fat, and the fleshy parts.
After the hide is well soaked, the hair is scraped with a scraper or
sip and the fat and fleshy parts are removed with a knife or
rape. The hide is then washed in a running stream and soaked
for nearly three days in a solution of three parts of babhul
bark and one part of myrobalan water. To tan the hide thoroughly the
soaking must be thrice repeated. The hide is then tied into a bag
and hung up filled with a stronger solution of the babhul
bark and myrobalan water. In this state it is left in the sun for
seven days to dry and on the eighth day it is washed in a stream and
dried. The hide is then pakka or well-tanned. According to
length, breadth, and thickness hides fetch 1s. to 17s. (Rs.½-8½).
Tanners require a capital of about £2 10s. (Rs. 25). Tanned hides
are sold locally. Except on Mondays tanners work from morning to
evening. The women help in fetching water and in pounding the
babhul bark and myrobalan berries Each hide yields the tanner
a profit of about 6d. (4 as.) The competition of
Chambhars has lately reduced the profit of Dhor tanners.
Weaving goes on in towns and most large villages.
The chief industries connected with weaving are the weaving by
Devang and Lingade Koshtis of coarse cloth or khadi, large
and small waist-cloths or dhotars and panchas, women's
robes or lugdes with or without silk borders, and loincloths
or rumals; the weaving by Musalman Momins of turbans and
kachas or thigh-cloths; and the weaving by Sangars of
blankets. Of 3102, the total number of weaving looms, 2444 belong to
cloth weavers, 2238 to Hindu Koshtis, and 206 to Musalman Momins;
and the remaining 658 belong to Sangars or blanket-weavers. Of these
looms 688 are in Alta, 654 in Gadinglaj, 422 in Karvir, 397 in
Shirol, 350 in Ichalkaranji, 236 in Panhala, 179 in Kagal, 86 in
Bhudargad, 58 in Bavda, and 32 in Vishalgad. Besides these,
seventeen looms in the Kolhapur jail factory weave all sorts of
cloth including towels and table cloths. Of cloth weavers the
Koshtis chiefly use the coarse and strong hand-spun thread which is
bought locally and the Momins use the better and cheaper steam-spun
thread which is brought from Bombay. Of 2238 looms owned by Koshtis,
1008 use coloured thread and 1230 use white thread. Coloured thread
is chiefly used in weaving women's robes. Black thread is obtained
locally; it is generally brought from Nilari dyers and sometimes
white thread is given to them to be dyed black. Red thread is bought
from Lingayat Bangars who bring it from Chikodi, Gokak, and Sirgaon,
and sometimes from Bombay. Of the cloth woven by the Koshtis a pair
of dhotars or waistcloths for men, each about eighteen feet
long and three feet broad fetches 3s. (Rs. 1½); a pair of
panchas or waistcloths for boys, each about nine feet long
and 2½ feet broad fetches 1s. 3d. (12 as.); a silken bordered
lugde or woman's robe about twenty-one feet long and three
feet broad fetches 6s. 6d. (Rs. 3¼); an
ordinary robe about 19½ -feet long and three feet broad fetches 4s.
6d. (Rs. 2¼); and a loincloth or rumal
about 3¼ feet long and the same broad fetches 4½d. (3
as.). Of the clothes woven by the Momins turbans are
twenty to ninety feet long and fetch 6d. to 5s. (Rs.¼ -2½),
and thigh-cloths or kachas are seven to thirty-six feet long
and fetch 6d. to 1s. 9d. (4-14 as.).
Weavers earn £1 10s. to £3 10s. (Rs. 15-35) a month. The
hand-made cloth woven in the State is all used locally, and some
comes from Nipani, Ramdurg, and Vadgaon. Of late, imports of
machine-made Bombay and Manchester cloth have greatly reduced the
number of hand looms.
BLANKET WEAVING.
Of 658 looms used by Blanket-weavers or Sangars 155
are in Shirol, 151 in Gadinglaj, 100 in Alta, ninety-nine in Karvir,
thirty-eight in Kagal, thirty-three each in Bhudargad and Panhala,
twenty-three in Vishalgad, and thirteen each in Bavda and
Ichal-karanji. At 1½ pounds (2 mures) the rupee the Sangars
buy the worsted thread from Dhangars or shepherds who both tend the
flocks and spin the thread. Before it is woven, the thread is cut
and sorted to the required length and stretched. A paste made by
boiling dried tamarind seeds in water is then applied in the open
air with a brush to the worsted thread to make it smooth and
straight. Blankets about ten feet long and three feet broad fetch
2s. to 4s. (Rs. 1 - 2); they are in great local demand, especially
among husbandmen, shepherds, and labourers.
Oil-pressing is an important industry employing
about 500 families. Oilmen or Telis are of four divisions, Lingayat
or Paneham, Kare or Kala, Maratha, and Pardeshi. Of these Lingayat
Telis are the most numerous. The chief oilseeds locally grown are
safflower or Kardai, niger-seed or korte or
karla, earthnut or bhuimug, and brown hemp or
ambadi. In extracting oil from these seeds safflower, which
yields most oil, is generally mixed with other seeds. As most
niger-seed goes to Bombay, it is not largely pressed. Brown hemp
does not yield much oil, but is pressed chiefly for its oilcakes
which it yields largely. Besides from these four seeds, oil is
pressed to order from sesame, mustard, and linseed. Oil is also
sometimes pressed from dry cocoa-kernels, but most cocoanut oil
comes from outside the State. Of these eight kinds of oil, the oil
pressed from safflower, niger-seed, earthnut, and brown hemp is used
both for burning and cooking. The sesame oil is used sparingly for
burning and cooking but it is chiefly pressed for perfumers who mix
it with scented oils. The mustard oil is used in preserving pickles
and as medicine. When required for medicine garlic is usually mixed
with the mustard seed in extracting the oil. The linseed oil is
locally vised by painters, but most linseed now goes to Bombay. The
cocoanut oil is chiefly used in burning and in anointing the hair.
To yield twenty-six pounds (1 man) of oil 180 pounds of
safflower are required, 110 pounds of niger-seed and of earthnuts,
320 pounds of brown hemp, 100 pounds of sesame, 140 pounds of
linseed, and forty-eight pounds of dried cocoanut kernel. From the
various quantities of oilseed, besides yielding twenty-six pounds of
oil, safflower, niger-seed, earthnut, and linseed each yields sixty
pounds of oilcake, brown hemp 192 pounds, sesame thirty-six pounds,
and cocoa-kernel eighteen pounds. Mustard-seed which is rarely
pressed, requires thirty pounds of the seed to yield two pounds of
oil. When mixed with other seeds, to extract twenty-six pounds (1
man) of oil, ninety pounds of safflower require 160 pounds of
brown hemp and sixty pounds of niger-seed, and forty-five pounds of
safflower require eighty-four pounds of earthnut. In these mixtures,
when mixed with brown hemp, safflower yields 144 pounds of oilcake,
and when mixed with niger seed or earthnut it yields sixty pounds of
oil cake. Besides from these seeds, in the west of the State oil is
pressed from the seeds of the karanj Pongamia glabra and in
Alta from tobacco. In some villages the wives of husbandmen press
small quantities of oil from castor seed or erandi, hart-pea
or karad kungoni, Mexican thistle or pivla
dhotra, and from the angular leaved physic-nut or
mongli erandi. Of these the castor oil is used both in
burning and as a purgative, the pivla dhotra oil as
ointment for skin diseases, and other oils chiefly as medicines.
The oilmill in general use in Kolhapur is simple. It
consists of a wooden trough, which holds the seeds, and a wooden
cylinder about four feet high fitted right in the centre of the
trough with a heavy cross beam on the top in a standing position,
one end of which rests about a foot from the ground. A semicircular
block of wood is attached to the lower part of the trough with a
piece of wood projecting and forming a right angle with the upper
beam at the end nearest the ground. On this piece of wood a large
stone is placed and communication with the upper beam is effected by
means of ropes playing on a pulley, and as the ropes are tightened
and the block rises the pressure of the cylinder is increased. A
bullock blindfolded is yoked to the upper beam. The bullock goes
round the trough, and by the revolving of the cylinder the seeds are
crushed and formed, into a mass, and by the pressure of the cylinder
the oil is squeezed out and falls to the bottom of the trough, while
the residuum forms into a solid mass round the sides of the trough
as oilcake. An oilmill costs £2 (Rs. 20) and holds thirty to
forty pounds of oilseed.
In some villages a hand oilmill is used which
consists of a flat stone about five or six feet square with a hole
in the centre, in which. a stone pestle is made to fit upright. The
seeds are put into the hole and the pestle is turned with the hand.
In the handmill the oil rises to the top and runs out over the sides
into a pot.
As on Mondays and on important holidays the mill is
not worked at all and on market days it is worked only for half the
day, the Teli or oilman works the mill on an average for twenty-four
days in a month. Most mills work for eight months in the year.
During the rains only those oilmen who have capital enough to lay in
a stock of oilseeds press oil. The oilman works the mill for eight
hours a day. Except brown hemp which takes three or four days, the
oilman generally extracts in one day twenty-six pounds (1
man) of oil from most oilseeds. It may be roughly estimated
that twenty-six pounds (1 man) of oil which generally fetch
5s. to 6.s. (Rs. 2½-3) pay the cost of the oilseed, and the oilcakes
worth 1s. to 1s. 6d. (8 -12 as.) remain as the
oilman's profit for one day. At this rate the earnings of an oilman
during his eight working months average £15 to £20 (Es. 150-200).
Out of this about £4 (Rs.40) go as food of the bullock and £1 (Rs.
10) as reserve to meet the occasional cost of a new mill or bullock,
leaving £10 to £15 (Rs. 100- 150) as the net profit of working one
mill for eight months. The outturn of all the local mills is roughly
estimated at about 9200 tons worth £12,000 (Rs. 1,20,000). The late
imports of kerosine oil which is now largely used by the people have
not materially affected the oilman's profit as a considerable
quantity of the oil locally pressed is sent to Bombay by Chiplun,
Rajapur, and Vengurla for the oiling of machinery. This oil is
chiefly exported by local dealers who buy it from oilmen. To the
people oil is generally sold by the oilman's wife from house to
house.
Kolhapur has four paper mills owned by Malis,
Musalmans, and Rajputs. Each mill employs on daily wages about six
Musalman workers called Kagdis or Kagzis. Two mills work on the
owners' capital and the other two on borrowed money. The paper made
in Kolhapur is coarse, but strong and glazed. Sacking which is
the chief raw material, is brought from Belgaum, Kagnoli, and other
places. About ninety-six pounds (4 mans) of sacking are cut
into small pieces and plunged in limewater for a night. It is then
reduced to a pulp in a machine called dang which consists of
a heavy wooden lever with a heavy wooden pestle. The lever is fixed
by axles on two upright posts driven into the ground. At the end of
the pestle nearest the ground two heavy iron-teeth are fixed, each
weighing about ten pounds, the whole weight of the pestle being
about fifty pounds. The object of this apparatus is to pound the
fibrous material into a pulp to effect which two men are employed in
alternately raising the pestle and allowing it to fall with a heavy
blow on a stone slab 2½ feet square firmly fixed in the ground with
a terraced floor round it. Three men are employed to work the
dang, two at the lever and one to keep the sacking between
the stone and the pestle. From the tedious motion of the pestle
fourteen days are required to reduce ninety-six pounds (1
mans) oil sacking into a coarse pulp. The pulp is then washed
in a river pond, by placing about twelve pounds (½ man) in a
piece of dangri or coarse cloth gathered at the corners and
tied to the waists of two men. These men stand in the water up to
the waist, and by continually stirring the pulp bring all dirt and
impurities to the surface, and carefully remove them. To wash
ninety-six pounds (4 mans) of pulp takes three hours. The
pulp is then brought to the land, and the water is allowed to drain
off, after which about ½ pound (¼ sher) of carbonate of soda
or papad-khar and two pounds (1 sher) of lime are
added. It is again pounded in the dang for three days for
about ten hours each time. After which it is again washed and two
pounds (1 sher) of country soap and two pounds (1
sher) of lime are added. Four men are now employed to tread
the pulp on a terraced floor for several hours. It is then made into
large lumps and left for four days to bleach and putrify, and on the
fifth day it is again for the third time put into the dang
which it leaves this time in the shape of a thin pulp. The bleached
and putrid mass is now put into a lime cistern filled with water,
four feet square and four feet deep. The mass is stirred with a
bamboo, and the process of paper-making begins. The gelatinous mass
is received on a mould called khasi which consists of a
wooden frame three feet long 2½ feet broad and 1½ inches deep, with
cross wooden bars at intervals of three inches. Over this frame is
placed a matting called a chhapri made from the blades of
kavas grass woven with horse hair. Over this matting another
thin frame of wood is fitted close to the mould this second frame
being used to keep the stuff on the mould, and to limit the size of
the sheet. A man now sits with the mould in both hands on the edge
of the cistern, and inclining the mould a little towards the
cistern, dips it into the cistern, and lifts it again horizontally
giving it a shake to distribute the stuff equally over the mould.
This is repeated three or four times until a sufficient quantity of
the pulp settles on the mould. The matting is then taken off the
mould, and placed on a terraced floor called baksar or
paksar. On depositing it on the baksar the side on
which the paper is formed is turned towards the floor and pressed
with the hand to squeeze out the water, after which- the matting is
carefully taken up and the sheet of paper remains deposited on the
floor. Sheet after sheet is then taken off and laid one over the
other in a pile, until the pulp in the cistern is exhausted. The
pile is then introduced between two stout boards, over which a
couple of heavy stones are placed and a man keeps stamping on the
board with his foot to squeeze out the superfluous water. The sheets
are then carefully separated one by one and plastered to dry on the
house walls which are in the first instance washed with white earth
and water. As the water is absorbed the paper dries and falls to the
ground. The paper at this stage is called rast. It is then
again hung in the sun for a short time to dry, after which it is
made into a large pile, and pressed with great force to render the
sheets flat and smooth. The paper now requires finishing by being
sized and polished. The size used in Kolhapur is made of rice gruel
mixed with powdered turti or alum which is laid on both sides
of the paper with a brush and allowed to dry in the sun on a rope.
It is then polished by placing it sheet by sheet on an even board
and drawing over it smartly a smooth flint stone or shell until it
is glazed. It is then cut and the edges are made even. After the
paper is cut it is counted into quires or dastas of twelve
sheets each, folded and packed into gaddis or folds of ten
dastas. At Kolhapur three kinds of paper called
vahicha or for books, kharchi or for ordinary use, and
rasth or inferior, are made of different sizes strength and
finish. The vahicha paper is eighteen inches long and twelve
inches broad and a gaddi or fold of ten dastas, each
having twenty-four sheets or pans, fetches 5s. to 6s. (Its.
2½-3). The kharchi paper is fourteen inches long and twelve
inches broad and a gaddi or fold of ten dastas, each
having twelve sheets or pans, fetches 1s. 6d. to
1s. 9d. (12- 14 as.). The rasth paper, used as
wrappers, is neither sized nor polished and a fold or gaddi
of ten dastas, each having twelve sheets or
pans, fetches 1s. to 1s. 3d. (8-10 as.).
Paper is made in separate buildings as workhouses. The workmen work
ten hours a day and are allowed twelve holidays in the year.
The women and children help the men in sizing and drying the paper.
Each mill yields a yearly outturn worth £75 (Rs. 750) of which £42
(Rs. 420) go in wages and £33 (Rs. 330) remain as profit. Of the
total yearly outturn of paper worth £300 (Its. 3000) in the four
mills, about £270 (Rs. 2700) worth of paper is locally used, £200
(Rs. 2000) in the State offices and £70 (Rs. 700) by the people; and
the rest worth £30 (Rs. 300) goes to Miraj and Sangli. Since 1854
when there were eighteen paper mills employing 666 workers in all or
thirty-seven for each mill, paper-making has much declined, chiefly
owing to imports of better and cheaper European paper.
Four kinds of perfumery, scented powder called
abir or buka, scented sticks called agarbattis
or udbattis, frankincense oil or udel, and dentrifrice
or datvan, are made by Musalman and Lad Atars, To make
scented powder about three pounds (120 tolas) of the dried
flowers of ghonesari, nakla a fragrant substance
apparently some species of dried shell-fish, and pavh
Pogostemon heyneanum, all costing about 2s. 6d, (Rs.
1¼), are reduced to a fine powder by being beaten in a
stone mortar with an iron bar. This powder is then sifted through a
cloth of loose texture, the coarser grains being again ground,
beaten in the mortar, and sifted. In the process about one-fourth of
the raw materials goes as waste. To two pounds of this fine powder
is added a paste made by mixing in equal parts three ounces (7½
tolas) of spirit of frankincense, the essence of sandalwood,
and rosel or spice grass oil, and 1/60 th ounce
(1/24th
tola) of musk, which are all reduced to paste by being beaten
in a mortar. The whole is again crushed in the mortar with a
crowbar. The result is abir or buka which fetches 3s.
(Rs. 1½) the pound. To make scented sticks or agarbattis
1¼ pounds of bahhul charcoal and one pound of
gavla powder a fragrant drug, kachora or dried root of
the Curcuma zedoaria, tagar or the flowers of the Tabernac
monta-nacoronaria, frankincense, nagarmotha or a
sweet-smelling grass Cyperus pertenuis, and sandalwood are reduced
to a fine powder in the same way as in making scented powder, about
one-fourth the quantity being wasted in the process. The mixture is
then reduced to a paste by being beaten in a mortar. Small pieces of
thin sticks are then coated with this paste. To give superior
quality to the sticks musk is mixed in the paste. Scented sticks
fetch 4s. to 6s. (Rs.2 - 3) the pound. To make udel, oil is
drawn from frankincense and mixed with sesame oil. To make tooth
powder eight sub-stances, catechu, myrobalans, sulphate of copper or
more-hut, wild myrobalans or bibha, avalkati or
dried berries of avla Phylanthus emblica, Cassia buds or
nagkeshar, sulphate of iron, and powdered clove or
lavangchur are separately ground into coarse powder, mixed
together, and pounded. Perfume-makers require a capital of about £4
(Rs. 40). For four months from September to January the work is
brisk and they earn 1s. (8 as.) a day; during the rest of the
year the work is dull and they earn 3d. to 9d. (2 - 6
as.) a day. On every sale of 2s. (Re. 1) they make a profit
of about 6d. (4 as.). Of late, owing to
perfumery being imported by local dealers from Bombay and some
Musalmans coming to sell these perfumes from Bombay and Miraj,
perfume-making is not at present a thriving industry.
| |